5-Axis Machining

5-Axis CNC Machine Shop With Ultra Precision

It takes more than excellent machining and programming skills to perform true 5-axis machining work. Owens Industries specializes in 5-axis contour machining to manufacture almost impossible-to-make components other competitors cannot achieve. And with a team of engineers boasting 20 - 30+ years of in-house experience, why would you settle for anything less?

Have problem parts or impossible components? In a hurry? Call on the expertise of Owens.

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What is 5-Axis
CNC Machining?

5-axis CNC machining is a manufacturing technique using computer-controlled technology to manipulate five axes on a machine tool, including X, Y, and Z linear axes, and two rotary axes. This machining method is prized for its versatility in shaping a wide array of intricate and complex parts in a single setup, particularly in industries like aerospace, automotive, medical, and plastic injection molding.

Why Choose Owens Industries for Advanced 5-Axis Machining?

Owens’s CNC machinists and EDM micromachiners use state-of-the-art 5-axis micro-milling centers to achieve precision and accuracy, with .005 micron positional and 1° angular accuracies. This advanced technology streamlines complex part production, reducing human involvement and ensuring repeatable accuracy.

Owens Industries is committed to client satisfaction, offering expertise and equipment to handle many micromachining challenges. Our track record includes offering CNC services to successfully produce parts other shops struggle with, making us the trusted choice for all your micromachining needs. And we have the capabilities to manufacture the parts you need in less time vs leading competitors.

5-Axis Machining Capabilities

Owens Industries' 5-axis machining services shine in the production of intricate medium-sized components. Our 5-axis capabilities can be grouped into 3 different categories: general 5-axis, precision 5-axis, and super precision 5-axis.

General 5-Axis Machining

General 5-axis machining at Owens Industries is versatile and applicable across many industries. This includes crafting aerospace components with complex shapes, medical implants with intricate details, and molds for plastic injection molding. Our capability to machine from multiple angles makes it ideal for creating parts like titanium aircraft door stops and precision tools for various applications.

Precision 5-Axis Machining

In precision 5-axis machining, Owens Industries focuses on components with demanding specifications. Examples include parts for LASIK surgery devices, where a keratome, requiring a thickness accuracy of +/- 5 microns, is produced with ultra-precision. This level of precision extends to manufacturing 3D heart cavity instruments with intricate details.

Super Precision 5-Axis Machining

Super precision 5-axis machining by Owens Industries is exemplified in the production of ultra-high precision components like contour rings and hubs using materials such as Hastelloy. Our machinists, coupled with top-notch machinery, allow for the creation of microwave housing and sub-components for Titan rockets, demonstrating our capability to handle critical and challenging applications.

5-Axis Machining Services Set Owens Apart from the Competition

Owens Industries has provided 5-axis machining services on projects like prescription glass moldings, precision collimators, ventricular assist devices, and even highly precise keratomes used in LASIK eye surgery down to +/- 5 microns accuracy.

See our case study on previous 5-axis components produced for clients.

Jobs Completed using 5-Axis Machining

Contact Owens Industries and speak with our 5-axis machinists to discuss your next project's needs.

Materials

5-Axis Machining Materials Trusted by Owens Industries

Our capabilities cover a wide range of materials, ensuring we can meet the diverse and specific requirements of our clients across various industries. Owens Industries has extensive experience manufacturing component parts from different materials using 5-axis machining:

Alloy Steel

Alloy Steel

Alloy steels include additional elements beyond carbon, which improve their hardness, toughness, and resistance to fatigue and wear. These steels are widely used in construction, automotive, and machinery due to their enhanced properties.

Alloy SteelUNS DesignationDIN DesignationISO Designation
4140 1.7225 708M40 42CrMo4
4340 1.6565 817M40 40NiCrMo6
8620 1.6523 805M20 20NiCrMo2
52100 1.3505 100Cr6 SUJ2
4142 1.7227 708M40T 41CrMoS4
6150 1.8159 735A51 50CrV4
Aluminum

Aluminum

Aluminum alloys are lightweight and strong, with excellent thermal and electrical conductivity. They are also resistant to corrosion and can be anodized for added protection, making them ideal for aerospace and packaging industries.

Aluminum AlloyUNS DesignationDIN DesignationISO Designation
7075-T651 3.4365 76528 AlZn5.5MgCu
6082-T651 3.2315 64430 AlSi1MgMn
6060 3.3206 EN AW-6060 AlMgSi
5052 EN AW-5052 3.3523 AlMg2,5
2017A 3.1325 24530 AlCu4MgSi
Brass

Brass

Brass is a metal known for its easy machinability and good electrical conductivity. It is ideal for applications requiring low friction, such as gears, locks, and musical instruments.

BrassUNS DesignationDIN DesignationAlternative Designation
C36000 UNS C36000 CUZN39PB3 CuZn39Pb3
C46400 UNS C46400 CuZn38Al Naval Brass
C93200 UNS C93200 Saems 660 Bearing Bronze
C48500 UNS C48500 CuZn39Sn1 Leaded Muntz Metal
C26000 UNS C26000 CUZN30 Cartridge Brass
C37700 UNS C37700 CUZN40PB2 Forging Brass
Copper

Copper

Copper is excellent at conducting heat and electricity, making it perfect for electrical uses like busbars and wire connectors. It is easily recognized by its shiny reddish-orange color and is also used in plumbing and roofing.

CopperUNS DesignationDIN DesignationAlternative Designation
C11000 UNS C11000 Cu-ETP Electrolytic Tough Pitch (ETP) Copper
C10100 UNS C10100 OF-OK Oxygen-Free Electronic (OFE) Copper
C10200 UNS C10200 OF-Cu Oxygen-Free (OF) Copper
C28000 UNS C28000 CuZn40 Muntz Metal
C14500 UNS C14500 TeCu Tellurium Copper

 

Hastelloy

Hastelloy

Hastelloy is a group of nickel alloys known for their high resistance to corrosion, pitting, and stress-corrosion cracking. They are often used in harsh environments like chemical processing and aerospace, where durability is crucial.

HastelloyUNS DesignationDIN DesignationAlternative Designation
C276 UNS N10276 2.4819 NiMo16Cr15W
C22 UNS N06022 2.4602 NiCr21Mo14W
B-2 UNS N10665 2.4617 NiMo28
X UNS N06002 2.4665 NiCr22Fe18Mo
C2000 UNS N06200 2.4675 NiCr23Mo16Cu
G-30 UNS N06030 2.4603 NiCr29Mo9Fe
Inconel

Inconel

Inconel is a strong, corrosion-resistant nickel alloy, ideal for challenging aerospace applications. It can withstand extreme temperatures and pressures, making it suitable for jet engines and gas turbines.

InconelUNS DesignationDIN DesignationAlternative Designation
718 UNS N07718 2.4668 NiCr19Fe19Nb5Mo3
625 UNS N06625 2.4856 NiCr22Mo9Nb
600 UNS N06600 2.4816 NiCr15Fe
X-750 UNS N07750 2.4669 NiCr15Fe7TiAl
601 UNS N06601 2.4851 NiCr23Fe
725 UNS N07725 2.4668 NiCr19Fe19Nb5Mo3

 

Invar

Invar

Invar is a nickel alloy with very low thermal expansion, making it highly stable and perfect for precision applications such as instrumentation and aerostructure molds. It is also used in scientific instruments where dimensional stability is critical.

InvarUNS DesignationDIN DesignationAlternative Designation
36 UNS K93600 1.3912 FeNi36
42 UNS K94200 1.3917 FeNi42
48 UNS K94800 1.3922 FeNi48
32-5 UNS K94610 1.3911 FeNi32-5
42-6 UNS K94620 1.3913 FeNi42-6
46 UNS K94630 1.3914 FeNi46
Maraging Steel

Maraging Steel

Maraging steels are ultra-high-strength steels that are easy to machine and weld without causing distortion. They gain their exceptional hardness and toughness from a special heat-treating process, making them suitable for aerospace and tooling applications.

Maraging SteelUNS DesignationDIN DesignationAlternative Designation
200 UNS K93120 1.6359 20Ni Maraging Steel C200
250 UNS K92890 1.6358 18Ni Maraging Steel C250
300 UNS K93120 1.6354 18Ni Maraging Steel C300
350 UNS K93160 1.6356 18Ni Maraging Steel C350
400 UNS K91460 1.6352 Custom 465 Stainless
500 UNS K92810 1.6354 Custom Age 625 Plus

 

Stainless Steel
stainless steel color when finished

Stainless Steel

Stainless steel is known for its strength, heat, and corrosion resistance, along with its durability and attractive appearance. These qualities make it suitable for a wide range of uses, including kitchenware, medical instruments, and construction.

Stainless SteelUNS DesignationDIN DesignationAlternative Designation
316L UNS S31603 X2CrNiMo17-12-2 Stainless Steel 316L
304 UNS S30400 X5CrNi18-10 Stainless Steel 304
17-4 PH UNS S17400 X5CrNiCuNb16-4 Stainless Steel 17-4 PH
303 UNS S30300 X8CrNiS18-9 Stainless Steel 303
420 UNS S42000 X20Cr13 Stainless Steel 420
440C UNS S44004 X105CrMo17 Stainless Steel 440C

 

Titanium

Titanium

Titanium is a lightweight metal with excellent strength, low thermal expansion, and high corrosion resistance. Its ability to be sterilized and its biocompatibility make it unique, especially in medical implants and aerospace components.

Titanium GradeUNS DesignationDIN DesignationAlternative Designation
5 (Ti-6Al-4V) UNS R56400 3.7165 Ti-6Al-4V
2 UNS R50400 3.7035 CP Titanium
23 (Ti-6Al-4V ELI) UNS R56401 3.7165 Ti-6Al-4V ELI
9 (Ti-3Al-2.5V) UNS R56320 3.7195 Ti-3Al-2.5V
7 (Ti-0.2Pd) UNS R52400 3.7235 Ti-0.2Pd
12 (Ti-0.3Mo-0.8Ni) UNS R53400 3.7105 Ti-0.3Mo-0.8Ni

 

Tool Steel

Tool Steel

Tool steels are hard, stiff, and resistant to abrasion, making them perfect for manufacturing industrial tools. Their robustness is essential for cutting, drilling, and molding applications in various industries.

Tool SteelUNS DesignationDIN DesignationAlternative Designation
D2 UNS T30402 1.2379 X155CrVMo12-1
M2 UNS T11302 1.3343 HS6-5-2C
A2 UNS T30102 1.2363 X100CrMoV5-1
S7 UNS T41907 1.2355 50CrMoV13-15
O1 UNS T31501 1.2510 100MnCrW4
H13 UNS T20813 1.2344 X40Cr

 

Industries

Owens Provides 5-Axis CNC Machining in Over 9 Industries

Industries Served
Industries ISO

See the 5-Axis CNC Machines

Owens Industries relies on the industry’s best 5-axis CNC machines from top brands like AgieCharmilles, Hermle, DMG MORI, and Okuma Corporation. These machines offer advanced cutting tools and techniques, enabling efficient and precise machining of various materials. Their precision reduces the need for secondary operations, saving customers time and costs in the manufacturing process.

Learn more about our 5-axis machines.

FAQ

5-Axis Machining Frequently Asked
Questions

What is 5-axis CNC machining?

5-axis CNC machining refers to the use of computer numerical control (CNC) technology to control the movement of a machine tool that has five axes of motion. These axes are typically labeled as X, Y, Z, A, and B, and they correspond to linear motion along the X, Y, and Z axes, as well as rotary motion about the A and B axes. This allows for greater flexibility in the manufacturing process, as it enables the machine tool to access and machine parts from multiple angles and orientations.

How does a 5-axis CNC machine work?

A 5-axis CNC machine works by using computer-aided design (CAD) software to create a 3D model of the desired object. The machine then uses this model to guide its movements as it cuts or shapes the material. The machine has five axes of motion, allowing it to move in a variety of directions and angles.

What is 5-axis machining used for?

5-axis machining is used for the production of complex and intricate parts that require multiple angles to be machined in a single setup. It is often used in the aerospace, automotive, and medical industries where precision and efficiency are critical. 5-axis machining allows for the creation of parts with complex geometries, such as internal and external contours, holes, and slots, as well as parts with multiple planes and angles. It is also used for the production of small and intricate parts, such as dental implants and microelectromechanical systems (MEMS).

What is the advantage of a 5-axis CNC machine?

The advantage of a 5-axis CNC machine is that it can move and operate in five different axes, allowing for greater flexibility and precision in machining complex shapes and contours. It can also work on multiple sides of a workpiece simultaneously, reducing the need for multiple setups and increasing productivity. Additionally, a 5-axis CNC machine can reduce the need for manual intervention and increase the accuracy and consistency of the finished product.

What is the difference between 3-axis and 5-axis machining?

3-axis machining involves movement along three axes: the x-axis, y-axis, and z-axis. These axes correspond to the three dimensions of a workpiece: length, width, and depth. With 3-axis machining, a tool can move in any direction along these three axes to shape or cut a workpiece. 5-axis machining involves movement along an additional two axes: the a-axis and b-axis.

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